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Thermal Spray

Thermal spray is a coating process where melted or heated materials are sprayed onto a surface to form a coating. It involves heating feedstock material (e.g., metals, ceramics, polymers) to a molten or semi-molten state and accelerating it onto a substrate using a gas stream. This creates a protective or functional layer that enhances properties like wear resistance, corrosion protection, thermal insulation, or electrical conductivity.

Also known as: Thermal Spray Coating, Thermal Spraying, Flame Spray, Plasma Spray, HVOF
🧊Why learn Thermal Spray?

Developers should learn about thermal spray when working in fields like materials science, manufacturing, or engineering applications requiring surface modification, such as in aerospace, automotive, or biomedical devices. It's used for applying coatings to improve durability, repair worn components, or add specific functionalities to parts, making it valuable for projects involving material performance enhancement or industrial maintenance.

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